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COLMINA FJVPS


COLMINA Digital Manufacturing FJVPS

COLMINA Digital Manufacturing FJVPS to pakiet oprogramowania, który wykorzystuje dane 3D zaprojektowane w systemie CAD, w celu wsparcia planowania procesów produkcji, począwszy od przeglądów produktu po tworzenie instrukcji produkcyjnych.

W przypadku dużych projektów, występuje rosnąca potrzeba wykorzystania danych 3D w ścisłej współpracy z narzędziami pozwalającymi na analizę projektu, jak i symulację procesów. COLMINA Digital Manufacturing FJVPS to oprogramowanie, które ma na celu skrócenie czasu oraz zmniejszenie kosztów rozpoczęcia produkcji masowej, poprzez przegląd modelu 3D produktu, weryfikację występujących kolizji podczas montażu, oraz tworzenie dokumentów wykorzystywanych w produkcji. COLMINA Digital Manufacturing FJVPS umożliwia działowi produkcyjnemu dokonanie przeglądu produktu, na wczesnym etapie procesu projektownia, dzięki czemu dział produkcji ma możliwość wcześniejszej komunikacji z działem projektowym, o możliwych awariach podczas montażu oraz poprawkach. 



What is FJVPS

What is COLMINA Digital Manufacturing FJVPS

 
COLMINA Digital Manufacturing FJVPS is a software package that covers the entire process of production preparation, using 3D model data of products created in CAD tools for product reviews, process reviews when assembling products, production line layout reviews, and creating documents used in manufacturing, in order to support the smooth start-up of mass production.

Production preparation for mass production is often close to be late for the delivery deadline because of a delay of the previous process. COLMINA Digital Manufacturing FJVPS enables the manufacturing division to review a product in an early stage of the design process, so that the division is able to communicate earlier to the design division about possible failures during assembly or improvement requirements. This efficient communication flow promotes product development for which the factory circumstance or manufacturability is sufficiently considered.

FJVPS enables you to easily verify the complex mechanism of a product during the design process. COLMINA Digital Manufacturing FJVPS ensures simple mechanism setting using a wizard form and provides comfortable manipulation even for the model with large data by using its own lightweight system.

 
Digital Manufacturing

 

 
Benefits

FJVPS Key Benefits

 
Colmina Digital Manufacturing FJVPS realizes, improvement of quality and production time of the early period of mass production as well as early improvement with design quality. The simple operation that even a CAD inexperienced person is usable.


 
 
 
 
 
 
QUALITY IMPROVEMENT
 
 50-80% of the design error was detected on a virtual prototype beforehand.

•  The remaining defect item concerning assembly vanished before it approved.

•  The drawing change rate after approval became
 1/6.

•  Defective assembly was able to be reduced to
 1/5 in 1.5 years.

•  The assembly trouble reduction 80% that was the initial goal was achieved in four years.
 
 
 
 
 
 
 
 
PRODUCTIVITY ENHANCEMENT AND COST REDUCTION
 
•  The start-up period of the prototype was able to be adjusted to 1/15.

•  The development period was shortened to six months, and the development cost was reduced to 1/2.

•  FJVPS harness option was used, and the design period was able to be moved up for one month.
 
 
 
 
 
 
 
 
SHORTENING AT LEAD TIME AND PERIOD
 
•  The man-hour of making the work procedure manual has been reduced by 30-40%.

•  Communication between design and other business segment have been improved.

•  Suggestions for improvement (ex. Mechanism operation, assembly, and check of serviceability) became possible without a real machine.

•  The metal mold correction cost was reduced by half by the front-loading by FJVPS.
 
 
 
Case Study

FJVPS Case Study

 
 
 
Shimadzu Corporation (Analytical & measuring instruments)
 
 
   
 
THE START OF PRODUCTION DUTIES
 
The start of production duties was hastened by a design revue using FJVPS. Rework and frequency of trial productions of actual equipment were decreased.
 
 
 
   
 
PRODUCT INFORMATION DATA SHARING
 
Product information data sharing with the fjvps server. Work efficiency, consistency and maintainability are improved.
 
 
 
   
 
- 10% MAN-HOURS REQUIRED FOR THE ILLUSTRATIONS OF HARNESSES AND CABLES
 
Man-hours required for document preparation were cut in half. Assembly procedure sheets, parts lists, service manuals, instruction manuals, etc. Man-hours required for the illustrations of harnesses and cables has been reduced by 10%.
 
 
  Prior study/review, decision of wiring and piping routes  
 
 
 
 
 

 
 
 
AMADA (Metalworking machinery and devices)
 
 
   
 
- 50% PRODUCT DEVELOPMENT PERIOD
 
Reduction of indirect operations, logistic cost, and improvement of maintenance serviceability have been achieved in addition to a 50% reduction of the product development period.
 
 
   
 
- 40% DEVELOPMENT MAN-HOUR AND TIME RELATED TO WIRING AND PIPING
 
A study/review for grouping and routing of wiring, hoses, etc. by utilizing FJVPS is executed from the planning stage. The development man-hour and time related to wiring and piping were reduced by 40%.
 
 
 
   
 
11 MONTHS FROM DEVELOPMENT TO RELEASE ON THE MARKET IN 2 YEARS
 
Promoting front loading, and aiming at reduction of development period & cost reduction. It was possible to shorten the period from development to release on the market to 11 months, which had conventionally required about 2 years.
 
 
  Prior study/review, decision of wiring and piping routes  
 
 
 
19% REDUCTION IN LOGISTIC EXPENSE AND A 30% REDUCTION IN THE LOGISTIC DELIVERY PERIOD
 
FJVPS has also been utilized for the study/review on optimization of efficient loading methods on trucks as well as containers for overseas transportation. The success of such efforts has brought about a 19% reduction in logistic expense and a 30% reduction in the logistic delivery period.
   
 
 
 


 
 
 
Jacto (Automatic transmssion for automobiles)
 
 
•  Challenges in reducing lead time before starting mass production. Jatco has undertaken formulation of the environment for utilizing 3D data where the functions of products, component characteristics and names, relationship with preceding & post processes about components to be assembled in charge, and precautions for safety can be learnt virtually.

•  Work proficiency before formulation of a mass-production line is realized using the animation function of FJVPS.
 
 
Animation for proficiency
in work at vital points
 
 
 
 
   
 
ANIMATION FOR WORK PROFICIENCY
 
The staff in charge of the production site can routinely make full use of DMU, and feedback knowledge of the site into the animation for work proficiency by themselves.
 
 
   
 
- 40% MAN-HOURS ON THE STUDENT SIDE AFTER PROFICIENCY
 
The variability of the teacher side was also reduced on a global scale on certain projects, and as a result, the man-hours on the student side after proficiency was also reduced by nearly 40%.
 
 
 


 
Capabilities / Features

FJVPS Capabilities / Features 

 

FJVPS provides:

  • Virtual Design Review and Harness simulation

  • Tool model verification and Human model simulation

  • Assembly process design

  • Checking Tool and Checking Operation

  • Man Hour Calculation

  • Confirmation of harness movement

  • Front loading development process

  • Digital mockup through verification of 3D models 

  • Verification at early stage of designing – digital mockup

  • Design review and Assembly Procedure Animation
     

 
 
Modules

FJVPS Modules

FJVPS Assembly Animation
FJVPS Viewer (Free)
FJVPS Document Interface
FJVPS Assembly Process Viewer (Free)
 
 
FJVPS Standard (DMU+MFG set)
FJVPS MFG (Assemblability verification)
FJVPS MFG DMU (Digital Mockup)
FJVPS Harness
 FJVPS Assembly Animation
FJVPS Document Interface
FJVPS Viewer
FJVPS Assembly Process Viewer
Display 3D-model shape yes - yes - yes - yes yes
Show MFG flow, MFG animation playback yes yes - - yes - yes yes
Measurement, Cross section yes - yes - yes - yes -
Create / review harness - - - yes - - - -
Add annotations yes yes yes - yes - - -
Edit assembling flow yes yes - - yes - - -
Assembly/disassembly animation creation yes yes - - yes - - -
Detecting collisions in animation yes yes - - yes - - -
Output flow data, Output snap shots yes yes - - - yes* - -
Interference/clearance check yes yes yes - - - - -
Mechanism setting yes - yes - - - - -
Human, Tools yes - yes - - - - -
Design review yes - yes - - - - -
Engineering change yes yes yes - - - - -
Man-hour estimation yes yes - - - - - -
Assemblability evaluation yes yes - - - - - -
Process split, Resource assignment yes yes - - - - - -
Touch panel operations yes - yes - yes - yes yes

*Outputting flow info and snapshots made by FJVPS Assembly Animation for making various documents FJVPS Standard, MFG, DMU: Floating license 
FJVPS Assembly Animation, Document Interface: Stand alone license 
FJVPS Viewer: license free 
FJVPS DMU is necessary to run FJVPS MFG and Harness.

 
Requirements

FJVPS Requirements

Use this information to ensure you are always work with COLMINA Digital Manufacturing FJVPS supported and optimized system for hardware and operating system software.
 
Recommended specifications
Operating System Microsoft Windows 10 Enterprise, Pro (Win32/x64) 
Microsoft Windows 8.1 Enterprise, Pro (Win32/x64) 
Microsoft Windows 8 Enterprise, Pro (Win32/x64)
CPU 1GHz and above
Physical memory (RAM) 1GB and above
Hard disk capacity 1GB and above
Graphics card memory 128MB and above
supporting OpenGL accelerator
CAD Data Interface FJICAD/SX, FJICAD/MX, NX, NX I-deas,PTC Creo Parametric (former Pro/E), PTC Creo Elements/Direct, SolidWorks, Solid Edge, CATIA V5*, Autodesk Inventor,Parasolid*, STL, VRML 2.0

COLMINA FJVPS


COLMINA Digital Manufacturing FJVPS

COLMINA Digital Manufacturing FJVPS to pakiet oprogramowania, który wykorzystuje dane 3D zaprojektowane w systemie CAD, w celu wsparcia planowania procesów produkcji, począwszy od przeglądów produktu po tworzenie instrukcji produkcyjnych.

W przypadku dużych projektów, występuje rosnąca potrzeba wykorzystania danych 3D w ścisłej współpracy z narzędziami pozwalającymi na analizę projektu, jak i symulację procesów. COLMINA Digital Manufacturing FJVPS to oprogramowanie, które ma na celu skrócenie czasu oraz zmniejszenie kosztów rozpoczęcia produkcji masowej, poprzez przegląd modelu 3D produktu, weryfikację występujących kolizji podczas montażu, oraz tworzenie dokumentów wykorzystywanych w produkcji. COLMINA Digital Manufacturing FJVPS umożliwia działowi produkcyjnemu dokonanie przeglądu produktu, na wczesnym etapie procesu projektownia, dzięki czemu dział produkcji ma możliwość wcześniejszej komunikacji z działem projektowym, o możliwych awariach podczas montażu oraz poprawkach. 



What is COLMINA Digital Manufacturing FJVPS

 
COLMINA Digital Manufacturing FJVPS is a software package that covers the entire process of production preparation, using 3D model data of products created in CAD tools for product reviews, process reviews when assembling products, production line layout reviews, and creating documents used in manufacturing, in order to support the smooth start-up of mass production.

Production preparation for mass production is often close to be late for the delivery deadline because of a delay of the previous process. COLMINA Digital Manufacturing FJVPS enables the manufacturing division to review a product in an early stage of the design process, so that the division is able to communicate earlier to the design division about possible failures during assembly or improvement requirements. This efficient communication flow promotes product development for which the factory circumstance or manufacturability is sufficiently considered.

FJVPS enables you to easily verify the complex mechanism of a product during the design process. COLMINA Digital Manufacturing FJVPS ensures simple mechanism setting using a wizard form and provides comfortable manipulation even for the model with large data by using its own lightweight system.

 
Digital Manufacturing

 

 

FJVPS Key Benefits

 
Colmina Digital Manufacturing FJVPS realizes, improvement of quality and production time of the early period of mass production as well as early improvement with design quality. The simple operation that even a CAD inexperienced person is usable.


 
 
 
 
 
 
QUALITY IMPROVEMENT
 
 50-80% of the design error was detected on a virtual prototype beforehand.

•  The remaining defect item concerning assembly vanished before it approved.

•  The drawing change rate after approval became
 1/6.

•  Defective assembly was able to be reduced to
 1/5 in 1.5 years.

•  The assembly trouble reduction 80% that was the initial goal was achieved in four years.
 
 
 
 
 
 
 
 
PRODUCTIVITY ENHANCEMENT AND COST REDUCTION
 
•  The start-up period of the prototype was able to be adjusted to 1/15.

•  The development period was shortened to six months, and the development cost was reduced to 1/2.

•  FJVPS harness option was used, and the design period was able to be moved up for one month.
 
 
 
 
 
 
 
 
SHORTENING AT LEAD TIME AND PERIOD
 
•  The man-hour of making the work procedure manual has been reduced by 30-40%.

•  Communication between design and other business segment have been improved.

•  Suggestions for improvement (ex. Mechanism operation, assembly, and check of serviceability) became possible without a real machine.

•  The metal mold correction cost was reduced by half by the front-loading by FJVPS.
 
 
 

FJVPS Case Study

 
 
 
Shimadzu Corporation (Analytical & measuring instruments)
 
 
   
 
THE START OF PRODUCTION DUTIES
 
The start of production duties was hastened by a design revue using FJVPS. Rework and frequency of trial productions of actual equipment were decreased.
 
 
 
   
 
PRODUCT INFORMATION DATA SHARING
 
Product information data sharing with the fjvps server. Work efficiency, consistency and maintainability are improved.
 
 
 
   
 
- 10% MAN-HOURS REQUIRED FOR THE ILLUSTRATIONS OF HARNESSES AND CABLES
 
Man-hours required for document preparation were cut in half. Assembly procedure sheets, parts lists, service manuals, instruction manuals, etc. Man-hours required for the illustrations of harnesses and cables has been reduced by 10%.
 
 
  Prior study/review, decision of wiring and piping routes  
 
 
 
 
 

 
 
 
AMADA (Metalworking machinery and devices)
 
 
   
 
- 50% PRODUCT DEVELOPMENT PERIOD
 
Reduction of indirect operations, logistic cost, and improvement of maintenance serviceability have been achieved in addition to a 50% reduction of the product development period.
 
 
   
 
- 40% DEVELOPMENT MAN-HOUR AND TIME RELATED TO WIRING AND PIPING
 
A study/review for grouping and routing of wiring, hoses, etc. by utilizing FJVPS is executed from the planning stage. The development man-hour and time related to wiring and piping were reduced by 40%.
 
 
 
   
 
11 MONTHS FROM DEVELOPMENT TO RELEASE ON THE MARKET IN 2 YEARS
 
Promoting front loading, and aiming at reduction of development period & cost reduction. It was possible to shorten the period from development to release on the market to 11 months, which had conventionally required about 2 years.
 
 
  Prior study/review, decision of wiring and piping routes  
 
 
 
19% REDUCTION IN LOGISTIC EXPENSE AND A 30% REDUCTION IN THE LOGISTIC DELIVERY PERIOD
 
FJVPS has also been utilized for the study/review on optimization of efficient loading methods on trucks as well as containers for overseas transportation. The success of such efforts has brought about a 19% reduction in logistic expense and a 30% reduction in the logistic delivery period.
   
 
 
 


 
 
 
Jacto (Automatic transmssion for automobiles)
 
 
•  Challenges in reducing lead time before starting mass production. Jatco has undertaken formulation of the environment for utilizing 3D data where the functions of products, component characteristics and names, relationship with preceding & post processes about components to be assembled in charge, and precautions for safety can be learnt virtually.

•  Work proficiency before formulation of a mass-production line is realized using the animation function of FJVPS.
 
 
Animation for proficiency
in work at vital points
 
 
 
 
   
 
ANIMATION FOR WORK PROFICIENCY
 
The staff in charge of the production site can routinely make full use of DMU, and feedback knowledge of the site into the animation for work proficiency by themselves.
 
 
   
 
- 40% MAN-HOURS ON THE STUDENT SIDE AFTER PROFICIENCY
 
The variability of the teacher side was also reduced on a global scale on certain projects, and as a result, the man-hours on the student side after proficiency was also reduced by nearly 40%.
 
 
 


 

FJVPS Capabilities / Features 

 

FJVPS provides:

  • Virtual Design Review and Harness simulation

  • Tool model verification and Human model simulation

  • Assembly process design

  • Checking Tool and Checking Operation

  • Man Hour Calculation

  • Confirmation of harness movement

  • Front loading development process

  • Digital mockup through verification of 3D models 

  • Verification at early stage of designing – digital mockup

  • Design review and Assembly Procedure Animation
     

 
 

FJVPS Modules

FJVPS Assembly Animation
FJVPS Viewer (Free)
FJVPS Document Interface
FJVPS Assembly Process Viewer (Free)
 
 
FJVPS Standard (DMU+MFG set)
FJVPS MFG (Assemblability verification)
FJVPS MFG DMU (Digital Mockup)
FJVPS Harness
 FJVPS Assembly Animation
FJVPS Document Interface
FJVPS Viewer
FJVPS Assembly Process Viewer
Display 3D-model shape yes - yes - yes - yes yes
Show MFG flow, MFG animation playback yes yes - - yes - yes yes
Measurement, Cross section yes - yes - yes - yes -
Create / review harness - - - yes - - - -
Add annotations yes yes yes - yes - - -
Edit assembling flow yes yes - - yes - - -
Assembly/disassembly animation creation yes yes - - yes - - -
Detecting collisions in animation yes yes - - yes - - -
Output flow data, Output snap shots yes yes - - - yes* - -
Interference/clearance check yes yes yes - - - - -
Mechanism setting yes - yes - - - - -
Human, Tools yes - yes - - - - -
Design review yes - yes - - - - -
Engineering change yes yes yes - - - - -
Man-hour estimation yes yes - - - - - -
Assemblability evaluation yes yes - - - - - -
Process split, Resource assignment yes yes - - - - - -
Touch panel operations yes - yes - yes - yes yes

*Outputting flow info and snapshots made by FJVPS Assembly Animation for making various documents FJVPS Standard, MFG, DMU: Floating license 
FJVPS Assembly Animation, Document Interface: Stand alone license 
FJVPS Viewer: license free 
FJVPS DMU is necessary to run FJVPS MFG and Harness.

 

FJVPS Requirements

Use this information to ensure you are always work with COLMINA Digital Manufacturing FJVPS supported and optimized system for hardware and operating system software.
 
Recommended specifications
Operating System Microsoft Windows 10 Enterprise, Pro (Win32/x64) 
Microsoft Windows 8.1 Enterprise, Pro (Win32/x64) 
Microsoft Windows 8 Enterprise, Pro (Win32/x64)
CPU 1GHz and above
Physical memory (RAM) 1GB and above
Hard disk capacity 1GB and above
Graphics card memory 128MB and above
supporting OpenGL accelerator
CAD Data Interface FJICAD/SX, FJICAD/MX, NX, NX I-deas,PTC Creo Parametric (former Pro/E), PTC Creo Elements/Direct, SolidWorks, Solid Edge, CATIA V5*, Autodesk Inventor,Parasolid*, STL, VRML 2.0