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FJGP4D


Digital Manufacturing FJGP4D


Digital Manufacturing FJGP4D to pakiet oprogramowania firmy Fujitsu przeznaczony dla przemysłu wytwórczego, wykorzystywany w celu wsparcia planowania produkcji, oraz logistyki w przedsiębiorstwie.

Użytkownicy oprogramowania na etapie przygotowania produkcji mogą utworzyc wirtualną linię produkcyjną i przeprowadzić symulacje, w celu dokoniania optymalizacji ciągłego przepływu. Program pozwala na weryfikację najbardziej efektywnych ruchów pracowników produkcyjnych, optymalnego wyrówniania czasu pracy pracowników, w odniesieniu do czasu przepłwu lini produkcyjnych, co w efekcie prowadzi do powstania ulepszeń, wzrostu produktywności w przedsiębiorstwach.
 


Pobierz testową wersję produktu
What is FJGP4D

What is Digital Manufacturing FJGP4D

 
Digital Manufacturing FJGP4D enables us to see both the flow of the products and the traffic of the workers virtually, at the same time. 

FJGP4D is a Smart Factory Fujitsu software designed for customers in the manufacturing industry. With FJGP4D users at the production preparation stage can create a virtual production line and run simulations on factors including the most efficient movements or positions of production workers, the optimal alignment of workers in relation to the flow of a production line, and the time required to complete specific production tasks. As a result, in addition to enabling greater efficiency in assembly work on a production line from the standpoint of people, the product enables workers to benchmark their work against the simulation results and share their understanding of problem areas with co-workers, leading to improvements on the front lines of assembly plants.
 
 
 
 
FJGP4D realizes optimization and consensus building through process design and various verifications in virtual space using product CAD data, sequence data, and equipment data converted with FJGP4DSGS (the FJGP4D Manufacturing CAD data conversion application). It also assists efficient preparation for production through the utilization of the resulting output in preparation for production and mass production line development.
 
 
 
 
 
Benefits

FJGP4D Key Benefits

 
 
 
 
   
 
PLAN WITHOUT RUNNING ACTUAL TRIALS. CALCULATE PRODUCTIVITY QUANTITATIVELY. DETERMINE THE BEST PLAN THEORETICALLY
 
 
   
 
LAUNCH GLOBAL MASS PRODUCTION EFFICIENTLY AND REDUCE COSTS
 
 
 
 
   
 
REALIZE "KAIZEN" AND HIGH PRODUCTIVITY WITHOUT STOPPING THE CURRENT LINE
 
 
   
 
DEVELOPS MULTIPLE MODELS FOR 3D LINE PLANS MADE DURING THE PLANNING STAGE
 
 
     
  THE SOFTWARE CAN BE USED TO ASSESS LAYOUT DESIGNS, LINE BALANCE, MOVEMENT LINES, AND WORKABILITY, AS WELL AS WHETHER PRODUCTION INDICATORS ACHIEVE TARGET VALUES – ALL WITHOUT CREATING ACTUAL PRODUCTION LINES.  
     
         
 
 
 




 
Production line optimization through simulations of the movements of production line workers

With FJGP4D, users are able to simulate the most efficient movements or positions of production workers, as well as the optimal alignment of workers, by configuring the basic movements of production workers (such as patterns of walking or patterns of hand or arm movements) in the designed virtual production line. The time required to complete specific production tasks can also be automatically calculated. Through mathematical modelling, evaluation, and analysis of the workers, end product, and machinery, FJGP4D will enable the realization of the optimal production line.
 
Evaluation and verification of assembly processes from the dual perspectives of end product and people when combined with Fujitsu's FJVPS

By using FJGP4D in conjunction with Fujitsu's virtual product simulator (FJVPS), a 3D virtual verification simulation tool for verifying product assembly processes, users are able to verify the optimization of assembly processes from the dual perspectives of both the end product and the workers on the assembly line.
 
User-friendly operation

Skill and training are required to effectively use CAD, but FJGP4 is very user-friendly enabling first-time users who have never used simulation software to employ it with ease.
Use of virtual equipment enables quick design of virtual line
Designs of the virtual production line used in the simulation can be completed quickly by using different types of virtual equipment templates built-in to the software.

 


 
 
Capabilities / Features

FJGP4D Capabilities / Features

 
 
 
 
IMPORT OF 2D-CAD DATA OR IMAGE FILES AS A SKETCH.

IMPORT 3D-CAD DATA OF FACILITIES AND EQUIPMENT.

GENERATION OF THE MOVEMENT OF OPERATORS AND THE FLOW OFMATERIALS WITHOUT ANY PROGRAMMING.

GENERATION OF OPERATOR’S WALKING ROUTES THAT AVOID OBSTACLES AUTOMATICALLY.

VISUALIZATION OF PROCESS BALANCES AND PRODUCTIVITY BY OPERATOR BALANCE CHART  THAT IS AUTOMATICALLY GENERATED.

EVALUATION OF QUANTITATIVE PRODUCTIVITY THAT ARE VALUE AND NON-VALUE ADDED WORKS, AND WORKABILITY SUCH AS WORKING POSTURES AND WALKING DISTANCES.
 
 
 
 
 
 
 
 






 
How to make data?

How to make FJGP4D data?


FJGP4D requires CAD data. Once input CAD data into Process-BOM, FJGP4D forecast automatically worker behavior, posture and machine operation and show real-time 3D execution. FJGP4D also estimate process balance and specification of process plan into table list.
  • CAD data as virtual product
    • Major CAD data will be converted 
      • CATIA, Pro-engineer, SolidWorks, etc.
​​​
  • Original equipment library for factory
    • Over 500 library are provided from LEXER.
    • Parametric modification will makes them fit to customers original factory plan.
​​
  • Assembling order data
    • Import from EXCEL
    • Generate form product structure
    • Drag & drop operation in FJGP4D

 
Modules

FJGP4D Modules

 
     
  Four Applications of FJGP4D  
     
GP4VMS    
 
Reproduces a production site in the virtual space to consider requirements for production preparations in various edit modes.
 
 
GP4PES    
 
Operates the production site defined in the virtual space to evaluate a daily volume and part supply timing.
 
 
GP4SGS    
 
A tool to import VRML files exported from CAD, edit product part structures, and convert the format for GP4VMS.
 
 
GP4SES    
 
A tool to modify size, angle, origin point, material, and texture of existing shapes, merge multiple shapes, and create simple geometric shapes.
 
 
 
     
  Add-ins for GP4VMS  
     
GP4RES    
 
Displays the results of various simulations using GP4VMS as assessment values by process on the Evaluation Table. Also displays the Project Table to weigh up multiple plans of layouts and operation sequences.
 
 
GP4WFS    
 
A tool to convert the existing operation instructions to GP4 format, and load operation sequence information into GP4VMS. After the loading, ideal time can be calculated from "operation time with incidental" to apply.
 
 
 
     
  Two Add-ins for GP4VMS  
     
  General purpose element      
 
Elements with 3D shapes used for GP4VMS: Standard shapes such as boxes, pillars, and spheres; Production equipment such as tools, shelves, logistics equipment; Factory equipment such as walls, shutters, cranes; General parts such as nuts and bolts.
 
 
  Character element      
 
Operator elements between 140 cm and 190 cm in height. The posture value assessing work posture is set based on 3D strike zone definition.
 
 

 
Requirements

FJGP4D Product Requirements

     
  Operating System  
     
   
 
Microsoft Windows 11 (Pro, Enterprise) 
 
Microsoft Windows 10 (Pro,Enterprise) *1
 
 
     
  CPU  
     
   
 
1GHz and above *2
 
 
     
  Physical memory (RAM)  
     
   
 
2GB and above (4 GB and above is recommended) *2
 
 
     
  Hard disk capacity  
     
   
 
1GB and above
 
 
     
  Graphics card  
     
   
 
memory 128MB and above
 
OpenGL compatible *3
 
Display resolution: 1280 x 768 pixels or higher
 
 
     
  Software  
     
   
 
Microsoft Excel is required for document output. *4
 
 

*1 The Aero is not supported. Aero is turned off automatically during operation of GP4VMS.
*2 The published values, and so on are minimum configration and the comfort of operating environment depends on such as data size of 3D model to handle.
When you select hardware, please confirm an operation in advance.
*3 According to the combination of a graphics card and a driver, the system might not work normally.
That case might be improved by updating the driver or adjusting the performance level of the hardware accelerator.
*4 Microsoft Office 365 32bits, Microsoft Excel 2019 32bits, Microsoft Excel 2016 32bits or Microsoft Excel 2013 32bits is necessary.
 

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FJGP4D


Digital Manufacturing FJGP4D


Digital Manufacturing FJGP4D to pakiet oprogramowania firmy Fujitsu przeznaczony dla przemysłu wytwórczego, wykorzystywany w celu wsparcia planowania produkcji, oraz logistyki w przedsiębiorstwie.

Użytkownicy oprogramowania na etapie przygotowania produkcji mogą utworzyc wirtualną linię produkcyjną i przeprowadzić symulacje, w celu dokoniania optymalizacji ciągłego przepływu. Program pozwala na weryfikację najbardziej efektywnych ruchów pracowników produkcyjnych, optymalnego wyrówniania czasu pracy pracowników, w odniesieniu do czasu przepłwu lini produkcyjnych, co w efekcie prowadzi do powstania ulepszeń, wzrostu produktywności w przedsiębiorstwach.
 


Pobierz testową wersję produktu Wróć do wszystkich produktów

What is Digital Manufacturing FJGP4D

 
Digital Manufacturing FJGP4D enables us to see both the flow of the products and the traffic of the workers virtually, at the same time. 

FJGP4D is a Smart Factory Fujitsu software designed for customers in the manufacturing industry. With FJGP4D users at the production preparation stage can create a virtual production line and run simulations on factors including the most efficient movements or positions of production workers, the optimal alignment of workers in relation to the flow of a production line, and the time required to complete specific production tasks. As a result, in addition to enabling greater efficiency in assembly work on a production line from the standpoint of people, the product enables workers to benchmark their work against the simulation results and share their understanding of problem areas with co-workers, leading to improvements on the front lines of assembly plants.
 
 
 
 
FJGP4D realizes optimization and consensus building through process design and various verifications in virtual space using product CAD data, sequence data, and equipment data converted with FJGP4DSGS (the FJGP4D Manufacturing CAD data conversion application). It also assists efficient preparation for production through the utilization of the resulting output in preparation for production and mass production line development.
 
 
 
 
 

FJGP4D Key Benefits

 
 
 
 
   
 
PLAN WITHOUT RUNNING ACTUAL TRIALS. CALCULATE PRODUCTIVITY QUANTITATIVELY. DETERMINE THE BEST PLAN THEORETICALLY
 
 
   
 
LAUNCH GLOBAL MASS PRODUCTION EFFICIENTLY AND REDUCE COSTS
 
 
 
 
   
 
REALIZE "KAIZEN" AND HIGH PRODUCTIVITY WITHOUT STOPPING THE CURRENT LINE
 
 
   
 
DEVELOPS MULTIPLE MODELS FOR 3D LINE PLANS MADE DURING THE PLANNING STAGE
 
 
     
  THE SOFTWARE CAN BE USED TO ASSESS LAYOUT DESIGNS, LINE BALANCE, MOVEMENT LINES, AND WORKABILITY, AS WELL AS WHETHER PRODUCTION INDICATORS ACHIEVE TARGET VALUES – ALL WITHOUT CREATING ACTUAL PRODUCTION LINES.  
     
         
 
 
 




 
Production line optimization through simulations of the movements of production line workers

With FJGP4D, users are able to simulate the most efficient movements or positions of production workers, as well as the optimal alignment of workers, by configuring the basic movements of production workers (such as patterns of walking or patterns of hand or arm movements) in the designed virtual production line. The time required to complete specific production tasks can also be automatically calculated. Through mathematical modelling, evaluation, and analysis of the workers, end product, and machinery, FJGP4D will enable the realization of the optimal production line.
 
Evaluation and verification of assembly processes from the dual perspectives of end product and people when combined with Fujitsu's FJVPS

By using FJGP4D in conjunction with Fujitsu's virtual product simulator (FJVPS), a 3D virtual verification simulation tool for verifying product assembly processes, users are able to verify the optimization of assembly processes from the dual perspectives of both the end product and the workers on the assembly line.
 
User-friendly operation

Skill and training are required to effectively use CAD, but FJGP4 is very user-friendly enabling first-time users who have never used simulation software to employ it with ease.
Use of virtual equipment enables quick design of virtual line
Designs of the virtual production line used in the simulation can be completed quickly by using different types of virtual equipment templates built-in to the software.

 


 
 

FJGP4D Capabilities / Features

 
 
 
 
IMPORT OF 2D-CAD DATA OR IMAGE FILES AS A SKETCH.

IMPORT 3D-CAD DATA OF FACILITIES AND EQUIPMENT.

GENERATION OF THE MOVEMENT OF OPERATORS AND THE FLOW OFMATERIALS WITHOUT ANY PROGRAMMING.

GENERATION OF OPERATOR’S WALKING ROUTES THAT AVOID OBSTACLES AUTOMATICALLY.

VISUALIZATION OF PROCESS BALANCES AND PRODUCTIVITY BY OPERATOR BALANCE CHART  THAT IS AUTOMATICALLY GENERATED.

EVALUATION OF QUANTITATIVE PRODUCTIVITY THAT ARE VALUE AND NON-VALUE ADDED WORKS, AND WORKABILITY SUCH AS WORKING POSTURES AND WALKING DISTANCES.
 
 
 
 
 
 
 
 






 

How to make FJGP4D data?


FJGP4D requires CAD data. Once input CAD data into Process-BOM, FJGP4D forecast automatically worker behavior, posture and machine operation and show real-time 3D execution. FJGP4D also estimate process balance and specification of process plan into table list.
  • CAD data as virtual product
    • Major CAD data will be converted 
      • CATIA, Pro-engineer, SolidWorks, etc.
​​​
  • Original equipment library for factory
    • Over 500 library are provided from LEXER.
    • Parametric modification will makes them fit to customers original factory plan.
​​
  • Assembling order data
    • Import from EXCEL
    • Generate form product structure
    • Drag & drop operation in FJGP4D

 

FJGP4D Basic Operations


In FJGP4D, the available operations vary depending on the mode. The key to accessible operations is the mode to select.
 
  • Sequence
    • Sequence Edit Function
    • Sequence Execution Function
    • Yamazumi
    • Mixed-flow
  • Process
  • Line
  • Factory
  • Element

FJGP4D Modules

 
     
  Four Applications of FJGP4D  
     
GP4VMS    
 
Reproduces a production site in the virtual space to consider requirements for production preparations in various edit modes.
 
 
GP4PES    
 
Operates the production site defined in the virtual space to evaluate a daily volume and part supply timing.
 
 
GP4SGS    
 
A tool to import VRML files exported from CAD, edit product part structures, and convert the format for GP4VMS.
 
 
GP4SES    
 
A tool to modify size, angle, origin point, material, and texture of existing shapes, merge multiple shapes, and create simple geometric shapes.
 
 
 
     
  Add-ins for GP4VMS  
     
GP4RES    
 
Displays the results of various simulations using GP4VMS as assessment values by process on the Evaluation Table. Also displays the Project Table to weigh up multiple plans of layouts and operation sequences.
 
 
GP4WFS    
 
A tool to convert the existing operation instructions to GP4 format, and load operation sequence information into GP4VMS. After the loading, ideal time can be calculated from "operation time with incidental" to apply.
 
 
 
     
  Two Add-ins for GP4VMS  
     
  General purpose element      
 
Elements with 3D shapes used for GP4VMS: Standard shapes such as boxes, pillars, and spheres; Production equipment such as tools, shelves, logistics equipment; Factory equipment such as walls, shutters, cranes; General parts such as nuts and bolts.
 
 
  Character element      
 
Operator elements between 140 cm and 190 cm in height. The posture value assessing work posture is set based on 3D strike zone definition.
 
 

 

FJGP4D Product Requirements

     
  Operating System  
     
   
 
Microsoft Windows 11 (Pro, Enterprise) 
 
Microsoft Windows 10 (Pro,Enterprise) *1
 
 
     
  CPU  
     
   
 
1GHz and above *2
 
 
     
  Physical memory (RAM)  
     
   
 
2GB and above (4 GB and above is recommended) *2
 
 
     
  Hard disk capacity  
     
   
 
1GB and above
 
 
     
  Graphics card  
     
   
 
memory 128MB and above
 
OpenGL compatible *3
 
Display resolution: 1280 x 768 pixels or higher
 
 
     
  Software  
     
   
 
Microsoft Excel is required for document output. *4
 
 

*1 The Aero is not supported. Aero is turned off automatically during operation of GP4VMS.
*2 The published values, and so on are minimum configration and the comfort of operating environment depends on such as data size of 3D model to handle.
When you select hardware, please confirm an operation in advance.
*3 According to the combination of a graphics card and a driver, the system might not work normally.
That case might be improved by updating the driver or adjusting the performance level of the hardware accelerator.
*4 Microsoft Office 365 32bits, Microsoft Excel 2019 32bits, Microsoft Excel 2016 32bits or Microsoft Excel 2013 32bits is necessary.
 
Manufacturing FJGP4D_Brochure

 

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