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FJVPS

Digital Manufacturing FJVPS

Digital Manufacturing FJVPS is Fujitsu smart manufacturing industry solution, that transforms a way of manufacturing.

Digital Manufacturing FJVPS (Virtual Product and Process Simulator) offers a series of tools to support digital transformation (DX) of production preparation tasks in manufacturing. FJVPS is Industry 4.0 software that uses a product's 3D data created in CAD to provide cohesive support for the varied work processes of assembly production planning, from product review to manufacturing instructions.

There is a growing need to use 3D data in a cohesive set of tools that cover design analysis, production-line layout and process simulations, even for massive-scale manufacturing projects, such as complete trains and aircraft. With FJPVS global standards tool of digital manufacturing you can increase productivity, consistency and maintainability and reduce cost of production process.

Fujitsu delivers powerful, flexible and accurate tool for effective assembly production planning.
Work with us to co-create a roadmap to smarter and more intelligent manufacturing.



Download the trial version of the product
What is FJVPS

What is Digital Manufacturing FJVPS

Digital Manufacturing FJVPS is a software package that covers the entire process of production preparation, using 3D model data of products created in CAD tools for product reviews, process reviews when assembling products, production line layout reviews, and creating documents used in manufacturing, in order to support the smooth start-up of mass production.

Production preparation for mass production is often close to be late for the delivery deadline because of a delay of the previous process. Digital Manufacturing FJVPS enables the manufacturing division to review a product in an early stage of the design process, so that the division is able to communicate earlier to the design division about possible failures during assembly or improvement requirements. This efficient communication flow promotes product development for which the factory circumstance or manufacturability is sufficiently considered.

FJVPS enables you to easily verify the complex mechanism of a product during the design process. Digital Manufacturing FJVPS ensures simple mechanism setting using a wizard form and provides comfortable manipulation even for the model with large data by using its own lightweight system.


  Digital Manufacturing

 

 
Benefits
FJVPS Key Benefits

Digital Manufacturing FJVPS realizes, improvement of quality and production time of the early period of mass production as well as early improvement with design quality. The simple operation that even a CAD inexperienced person is usable.
 
 
 
 
 
 
QUALITY IMPROVEMENT
 
• 50-80% of the design error was detected on a virtual prototype beforehand.

•  The remaining defect item concerning assembly vanished before it approved.

•  The drawing change rate after approval became 1/6.

•  Defective assembly was able to be reduced to 1/5 in 1.5 years.

•  The assembly trouble reduction 80% that was the initial goal was achieved in four years.
 
 
 
 
 
 
 
 
PRODUCTIVITY ENHANCEMENT AND COST REDUCTION
 
•  The start-up period of the prototype was able to be adjusted to 1/15.

•  The development period was shortened to six months, and the development cost was reduced to 1/2.

•  FJVPS harness option was used, and the design period was able to be moved up for one month.
 
 
 
 
 
 
 
 
SHORTENING AT LEAD TIME AND PERIOD
 
•  The man-hour of making the work procedure manual has been reduced by 30-40%.

•  Communication between design and other business segment have been improved.

•  Suggestions for improvement (ex. Mechanism operation, assembly, and check of serviceability) became possible without a real machine.

•  The metal mold correction cost was reduced by half by the front-loading by FJVPS.
 
 
 
Case Study
FJVPS Case Study
 
 
 
Shimadzu Corporation (Analytical & measuring instruments)
 
 
   
 
THE START OF PRODUCTION DUTIES
 
The start of production duties was hastened by a design revue using FJVPS. Rework and frequency of trial productions of actual equipment were decreased.
 
 
   
 
PRODUCT INFORMATION DATA SHARING
 
Product information data sharing with the FJVPS server. Work efficiency, consistency and maintainability are improved.
 
 
 
   
 
- 10% MAN-HOURS REQUIRED FOR THE ILLUSTRATIONS OF HARNESSES AND CABLES
 
Man-hours required for document preparation were cut in half. Assembly procedure sheets, parts lists, service manuals, instruction manuals, etc. Man-hours required for the illustrations of harnesses and cables has been reduced by 10%.
 
 
  Prior study/review, decision of wiring and piping routes  
 
 
 
 
 

 
 
 
AMADA (Metalworking machinery and devices)
 
 
   
 
- 50% PRODUCT DEVELOPMENT PERIOD
 
Reduction of indirect operations, logistic cost, and improvement of maintenance serviceability have been achieved in addition to a 50% reduction of the product development period.
 
 
 
   
 
- 40% DEVELOPMENT MAN-HOUR AND TIME RELATED TO WIRING AND PIPING
 
A study/review for grouping and routing of wiring, hoses, etc. by utilizing FJVPS is executed from the planning stage. The development man-hour and time related to wiring and piping were reduced by 40%.
 
 
 
   
 
11 MONTHS FROM DEVELOPMENT TO RELEASE ON THE MARKET IN 2 YEARS
 
Promoting front loading, and aiming at reduction of development period & cost reduction. It was possible to shorten the period from development to release on the market to 11 months, which had conventionally required about 2 years.
 
 
  Prior study/review, decision of wiring and piping routes  
 
 
 
19% REDUCTION IN LOGISTIC EXPENSE AND A 30% REDUCTION IN THE LOGISTIC DELIVERY PERIOD
 
FJVPS has also been utilized for the study/review on optimization of efficient loading methods on trucks as well as containers for overseas transportation. The success of such efforts has brought about a 19% reduction in logistic expense and a 30% reduction in the logistic delivery period.
   
 
 
 


 
 
 
Jacto (Automatic transmssion for automobiles)
 
 
•  Challenges in reducing lead time before starting mass production. Jatco has undertaken formulation of the environment for utilizing 3D data where the functions of products, component characteristics and names, relationship with preceding & post processes about components to be assembled in charge, and precautions for safety can be learnt virtually.

•  Work proficiency before formulation of a mass-production line is realized using the animation function of FJVPS.		  
 
Animation for proficiency
in work at vital points
 
 
 
 
   
 
ANIMATION FOR WORK PROFICIENCY
 
The staff in charge of the production site can routinely make full use of DMU, and feedback knowledge of the site into the animation for work proficiency by themselves.
 
 
   
 
- 40% MAN-HOURS ON THE STUDENT SIDE AFTER PROFICIENCY
 
The variability of the teacher side was also reduced on a global scale on certain projects, and as a result, the man-hours on the student side after proficiency was also reduced by nearly 40%.
 
 
 


 
Capabilities / Features

FJVPS Capabilities / Features 

 

FJVPS provides:

MGF​
  • Assembly process design
  • Man Hour Calculation
  • ​Create Assembly Procedure Animation & Manufacturing Documents
  • Create BOP (Bill of design)
 
 

MDU:
  • Virtual Design Review and Harness simulation
  • Tool model verification and Human model simulation
  • Checking Tool and Checking Operation
  • Confirmation of harness movement
  • Front loading development process
  • Digital mockup through verification of 3D models 
  • Verification at early stage of designing – digital mockup


 

Modules

FJVPS Modules

FJVPS Standard
FJVPS Assembly Animation
FJVPS Document Interface
FJVPS Assembly Instruction Viewer
FJVPS Viewer (Free)
 
 
FJVPS Standard
FJVPS Harness
 FJVPS Assembly Animation
FJVPS Document Interface
FJVPS Viewer
FJVPS Assembly Instruction Viewer
Display 3D-model shape yes - yes - yes yes
Show MFG flow, MFG animation playback yes - yes - yes yes
Measurement, Cross section yes - yes - yes -
Create / review harness - yes - - - -
Add annotations yes - yes - - -
Edit assembling flow yes - yes - - -
Assembly/disassembly animation creation yes - yes - - -
Detecting collisions in animation yes - yes - - -
Output flow data, Output snap shots yes - - yes* - -
Interference/clearance check yes - - - - -
Mechanism setting yes - - - - -
Human, Tools yes -   - - -
Design review yes - - - - -
Engineering change yes - - - - -
Man-hour estimation yes - - - - -
Assemblability evaluation yes - - - - -
Process split, Resource assignment yes - - - - -
Touch panel operations yes - yes - yes yes

*Outputting flow info and snapshots made by FJVPS Assembly Animation for making various documents FJVPS Standard, MFG, DMU: Floating license 
FJVPS Assembly Animation, Document Interface : Stand alone license 
FJVPS Viewer: license free 
FJVPS DMU is necessary to run FJVPS MFG and Harness.
 
Requirements

FJVPS Product Requirements

Use this information to ensure you are always work with Digital Manufacturing FJVPS supported and optimized system for hardware and operating system software.
 
Recommended specifications
     
  Operating System  
     
   
 
Microsoft Windows 11 Enterprise, Pro
 
Microsoft Windows 10 Enterprise, Pro
 
 
     
  CPU  
     
   
 
1GHz and above
 
 
     
  Physical memory (RAM)  
     
   
 
2GB and above (4 GB and above is recommended)
 
 
     
  Hard disk capacity  
     
   
 
1GB and above
 
 
     
  Graphics card  
     
   
 
memory 128MB and above
 
supporting OpenGL accelerator
 
 
 
 
     
  CAD Data Interface  
     
   
 
FJICAD/SX, FJICAD/MX, NX, NX I-deas,PTC Creo Parametric (former Pro/E), PTC Creo Elements/Direct, SolidWorks, Solid Edge, CATIA V5*, Autodesk Inventor,Parasolid*, STL, VRML 2.0
 
 
 
* All Interfaces except Parasolid, JT and CATIA V5 are offered free.

Search by Tag:

FJVPS

Digital Manufacturing FJVPS

Digital Manufacturing FJVPS is Fujitsu smart manufacturing industry solution, that transforms a way of manufacturing.

Digital Manufacturing FJVPS (Virtual Product and Process Simulator) offers a series of tools to support digital transformation (DX) of production preparation tasks in manufacturing. FJVPS is Industry 4.0 software that uses a product's 3D data created in CAD to provide cohesive support for the varied work processes of assembly production planning, from product review to manufacturing instructions.

There is a growing need to use 3D data in a cohesive set of tools that cover design analysis, production-line layout and process simulations, even for massive-scale manufacturing projects, such as complete trains and aircraft. With FJPVS global standards tool of digital manufacturing you can increase productivity, consistency and maintainability and reduce cost of production process.

Fujitsu delivers powerful, flexible and accurate tool for effective assembly production planning.
Work with us to co-create a roadmap to smarter and more intelligent manufacturing.



Download the trial version of the product Back to all products

What is Digital Manufacturing FJVPS

Digital Manufacturing FJVPS is a software package that covers the entire process of production preparation, using 3D model data of products created in CAD tools for product reviews, process reviews when assembling products, production line layout reviews, and creating documents used in manufacturing, in order to support the smooth start-up of mass production.

Production preparation for mass production is often close to be late for the delivery deadline because of a delay of the previous process. Digital Manufacturing FJVPS enables the manufacturing division to review a product in an early stage of the design process, so that the division is able to communicate earlier to the design division about possible failures during assembly or improvement requirements. This efficient communication flow promotes product development for which the factory circumstance or manufacturability is sufficiently considered.

FJVPS enables you to easily verify the complex mechanism of a product during the design process. Digital Manufacturing FJVPS ensures simple mechanism setting using a wizard form and provides comfortable manipulation even for the model with large data by using its own lightweight system.


  Digital Manufacturing

 

 
FJVPS Key Benefits

Digital Manufacturing FJVPS realizes, improvement of quality and production time of the early period of mass production as well as early improvement with design quality. The simple operation that even a CAD inexperienced person is usable.
 
 
 
 
 
 
QUALITY IMPROVEMENT
 
• 50-80% of the design error was detected on a virtual prototype beforehand.

•  The remaining defect item concerning assembly vanished before it approved.

•  The drawing change rate after approval became 1/6.

•  Defective assembly was able to be reduced to 1/5 in 1.5 years.

•  The assembly trouble reduction 80% that was the initial goal was achieved in four years.
 
 
 
 
 
 
 
 
PRODUCTIVITY ENHANCEMENT AND COST REDUCTION
 
•  The start-up period of the prototype was able to be adjusted to 1/15.

•  The development period was shortened to six months, and the development cost was reduced to 1/2.

•  FJVPS harness option was used, and the design period was able to be moved up for one month.
 
 
 
 
 
 
 
 
SHORTENING AT LEAD TIME AND PERIOD
 
•  The man-hour of making the work procedure manual has been reduced by 30-40%.

•  Communication between design and other business segment have been improved.

•  Suggestions for improvement (ex. Mechanism operation, assembly, and check of serviceability) became possible without a real machine.

•  The metal mold correction cost was reduced by half by the front-loading by FJVPS.
 
 
 
FJVPS Case Study
 
 
 
Shimadzu Corporation (Analytical & measuring instruments)
 
 
   
 
THE START OF PRODUCTION DUTIES
 
The start of production duties was hastened by a design revue using FJVPS. Rework and frequency of trial productions of actual equipment were decreased.
 
 
   
 
PRODUCT INFORMATION DATA SHARING
 
Product information data sharing with the FJVPS server. Work efficiency, consistency and maintainability are improved.
 
 
 
   
 
- 10% MAN-HOURS REQUIRED FOR THE ILLUSTRATIONS OF HARNESSES AND CABLES
 
Man-hours required for document preparation were cut in half. Assembly procedure sheets, parts lists, service manuals, instruction manuals, etc. Man-hours required for the illustrations of harnesses and cables has been reduced by 10%.
 
 
  Prior study/review, decision of wiring and piping routes  
 
 
 
 
 

 
 
 
AMADA (Metalworking machinery and devices)
 
 
   
 
- 50% PRODUCT DEVELOPMENT PERIOD
 
Reduction of indirect operations, logistic cost, and improvement of maintenance serviceability have been achieved in addition to a 50% reduction of the product development period.
 
 
 
   
 
- 40% DEVELOPMENT MAN-HOUR AND TIME RELATED TO WIRING AND PIPING
 
A study/review for grouping and routing of wiring, hoses, etc. by utilizing FJVPS is executed from the planning stage. The development man-hour and time related to wiring and piping were reduced by 40%.
 
 
 
   
 
11 MONTHS FROM DEVELOPMENT TO RELEASE ON THE MARKET IN 2 YEARS
 
Promoting front loading, and aiming at reduction of development period & cost reduction. It was possible to shorten the period from development to release on the market to 11 months, which had conventionally required about 2 years.
 
 
  Prior study/review, decision of wiring and piping routes  
 
 
 
19% REDUCTION IN LOGISTIC EXPENSE AND A 30% REDUCTION IN THE LOGISTIC DELIVERY PERIOD
 
FJVPS has also been utilized for the study/review on optimization of efficient loading methods on trucks as well as containers for overseas transportation. The success of such efforts has brought about a 19% reduction in logistic expense and a 30% reduction in the logistic delivery period.
   
 
 
 


 
 
 
Jacto (Automatic transmssion for automobiles)
 
 
•  Challenges in reducing lead time before starting mass production. Jatco has undertaken formulation of the environment for utilizing 3D data where the functions of products, component characteristics and names, relationship with preceding & post processes about components to be assembled in charge, and precautions for safety can be learnt virtually.

•  Work proficiency before formulation of a mass-production line is realized using the animation function of FJVPS.		  
 
Animation for proficiency
in work at vital points
 
 
 
 
   
 
ANIMATION FOR WORK PROFICIENCY
 
The staff in charge of the production site can routinely make full use of DMU, and feedback knowledge of the site into the animation for work proficiency by themselves.
 
 
   
 
- 40% MAN-HOURS ON THE STUDENT SIDE AFTER PROFICIENCY
 
The variability of the teacher side was also reduced on a global scale on certain projects, and as a result, the man-hours on the student side after proficiency was also reduced by nearly 40%.
 
 
 


 

FJVPS Capabilities / Features 

 

FJVPS provides:

MGF​
  • Assembly process design
  • Man Hour Calculation
  • ​Create Assembly Procedure Animation & Manufacturing Documents
  • Create BOP (Bill of design)
 
 

MDU:
  • Virtual Design Review and Harness simulation
  • Tool model verification and Human model simulation
  • Checking Tool and Checking Operation
  • Confirmation of harness movement
  • Front loading development process
  • Digital mockup through verification of 3D models 
  • Verification at early stage of designing – digital mockup


 

FJVPS Modules

FJVPS Standard
FJVPS Assembly Animation
FJVPS Document Interface
FJVPS Assembly Instruction Viewer
FJVPS Viewer (Free)
 
 
FJVPS Standard
FJVPS Harness
 FJVPS Assembly Animation
FJVPS Document Interface
FJVPS Viewer
FJVPS Assembly Instruction Viewer
Display 3D-model shape yes - yes - yes yes
Show MFG flow, MFG animation playback yes - yes - yes yes
Measurement, Cross section yes - yes - yes -
Create / review harness - yes - - - -
Add annotations yes - yes - - -
Edit assembling flow yes - yes - - -
Assembly/disassembly animation creation yes - yes - - -
Detecting collisions in animation yes - yes - - -
Output flow data, Output snap shots yes - - yes* - -
Interference/clearance check yes - - - - -
Mechanism setting yes - - - - -
Human, Tools yes -   - - -
Design review yes - - - - -
Engineering change yes - - - - -
Man-hour estimation yes - - - - -
Assemblability evaluation yes - - - - -
Process split, Resource assignment yes - - - - -
Touch panel operations yes - yes - yes yes

*Outputting flow info and snapshots made by FJVPS Assembly Animation for making various documents FJVPS Standard, MFG, DMU: Floating license 
FJVPS Assembly Animation, Document Interface : Stand alone license 
FJVPS Viewer: license free 
FJVPS DMU is necessary to run FJVPS MFG and Harness.
 

FJVPS Product Requirements

Use this information to ensure you are always work with Digital Manufacturing FJVPS supported and optimized system for hardware and operating system software.
 
Recommended specifications
     
  Operating System  
     
   
 
Microsoft Windows 11 Enterprise, Pro
 
Microsoft Windows 10 Enterprise, Pro
 
 
     
  CPU  
     
   
 
1GHz and above
 
 
     
  Physical memory (RAM)  
     
   
 
2GB and above (4 GB and above is recommended)
 
 
     
  Hard disk capacity  
     
   
 
1GB and above
 
 
     
  Graphics card  
     
   
 
memory 128MB and above
 
supporting OpenGL accelerator
 
 
 
 
     
  CAD Data Interface  
     
   
 
FJICAD/SX, FJICAD/MX, NX, NX I-deas,PTC Creo Parametric (former Pro/E), PTC Creo Elements/Direct, SolidWorks, Solid Edge, CATIA V5*, Autodesk Inventor,Parasolid*, STL, VRML 2.0
 
 
 
* All Interfaces except Parasolid, JT and CATIA V5 are offered free.
​COLMINA Digital Manufacturing FJVPS_Brochure

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