Tekst nad tytułem
Digital Manufacturing
FJVPS
Opis dodatkowy
Benefits
FQS Poland focuses on developing cutting-edge technologies
- 50-80% of the design error was detected on a virtual prototype beforehand.
- The remaining defect item concerning assembly vanished before it approved.
- The drawing change rate after approval became 1/6.
- Defective assembly was able to be reduced to 1/5 in 1.5 years.
- The assembly trouble reduction 80% that was the initial goal was achieved in four years.
Productivity enhancement and cost reduction
- The start-up period of the prototype was able to be adjusted to 1/15.
- The development period was shortened to six months, and the development cost was reduced to 1/2.
- FJVPS harness option was used, and the design period was able to be moved up for one month.
Shortening lead time and period
- The man-hour of making the work procedure manual has been reduced by 30-40%.
- Communication between design and other business segment have been improved.
- Suggestions for improvement (ex. Mechanism operation, assembly, and check of serviceability) became possible without a real machine.
- The metal mold correction cost was reduced by half by the front-loading by FJVPS.
Virtual Product and Process Simulator
Digital Manufacturing FJVPS is a software package that covers the entire process of production preparation,
Using 3D model data of products created in CAD tools for product reviews, process reviews when assembling products, production line layout reviews, and creating documents used in manufacturing, in order to support the smooth start-up of mass production.
Case study
Shimadzu Corporation
(Analytical & measuring instruments)-
Real acceleration of production
The start of production duties was hastened by a design review using FJVPS, reducing rework and the frequency of trial productions of actual equipment.
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Efficiency, consistency and maintainability improved
The start of production duties was hastened by a design review using FJVPS, reducing rework and the frequency of trial productions of actual equipment.
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Man-hours required for document preparation were cut in half
Including assembly procedure sheets, parts lists, service manuals, and instruction manuals. Additionally, man-hours for illustrations of harnesses and cables were reduced by 10%.
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AMADA
(Metalworking machinery and devices)-
-50% product development period
Reduction of indirect operations, logistic cost, and improvement of maintenance serviceability have been achieved in addition to a 50% reduction of the product development period.
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-40% development man-hours and time related to wiring and piping
A study/review for grouping and routing of wiring, hoses, etc. by utilizing FJVPS is executed from the planning stage. The development man-hour and time related to wiring and piping were reduced by 40%.
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19% reduction in logistic expenses and 30% reduction in the logistic delivery period
FJVPS has also been utilized for the study/review on optimization of efficient loading methods on trucks as well as containers for overseas transportation. The success of such efforts has brought about a 19% reduction in logistic expense and a 30% reduction in the logistic delivery period.
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11 months from development to market release in 2 years
Promoting front loading, and aiming at reduction of development period & cost reduction. It was possible to shorten the period from development to release on the market to 11 months, which had conventionally required about 2 years.
Prior study/review, decision of wiring and piping routes
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Jacto
(Automatic transmssion for automobiles)- Challenges in reducing lead time before starting mass production. Jatco has undertaken formulation of the environment for utilizing 3D data where the functions of products, component characteristics and names, relationship with preceding & post processes about components to be assembled in charge, and precautions for safety can be learnt virtually.
- Work proficiency before formulation of a mass-production line is realized using the animation function of FJVPS.
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Animation for work proficiency
The staff in charge of the production site can routinely make full use of DMU, and feedback knowledge of the site into the animation for work proficiency by themselves.
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-40% man-hours on the student side after proficiency
The variability of the teacher side was also reduced on a global scale on certain projects, and as a result, the man-hours on the student side after proficiency was also reduced by nearly 40%.
Prior study/review, decision of wiring and piping routes
Murata Machinery Ltd
(Manufacturing and Sales of Logistics Systems, FA Systems, Clean FA, Machining Tools, Metal Sheet Processing Machines, Textile Machinery, Information Equipment, etc.)
Concurrent Engineering: Delivering Better Products, Faster
Mitsubishi Electric Engineering Co., Ltd.
(Development & design Electronic equipment)
Concurrent Engineering: Delivering Better Products, Faster
PHC Holdings Co., Ltd.
(Development, manufacture, and sales of various healthcare)
Demand-driven and Proposal-driven, 2 types of Deployment
Features
Manufacturing Flow Display
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- MGF
- Assembly Animation
- Assembly Process Viewer (Free)
- Document Interface
- Harness
Modules
- MGF
FJVPS MFG will examine the assembly feasibility on the virtual prototype and realize front loading, quality improvement and efficiency of production preparation work.
It supports production preparation work such as examination of “assembly procedure, man-hour, process balance”, evaluation of assemblyability, preparation of manufacturing documents, education of workers.
- DMU
FJVPS DMU enables difficult verification work in 3D-CAD. Its comfortable operability and performance will encourage effective use of 3D data in all sectors.
Static / dynamic interference between components and operating conditions of mechanical mechanisms are expressed easily in 3D, and design reviews among engineers and related departments can be performed smoothly.
- Harness
FJVPS Assembly Animation is specialized in duties to edit CAD assembly structure for structure in consideration of an assembling procedure and to make an animation of the assembling.
It includes Creating Assemble Procedure, Create Assembly Animation and basic functions of DMU and is used simply and immediately in a beginner and a middle scale user. Both stand-alone licenses and floating licenses are offered.
- Assembly Animation
FJVPS Document Interface can output MFG flow information and snap shot image made by FJVPS Assembly Animation to make various documents (Assembly procedure manual, identification tag, parts list and so on) or to cooperate with MBOM system.
The Excel macro that can make a work procedure manual automatically is provided by its output data.
- Document Interface
FJVPS Viewer can identify model shape, parts property, MFG flow information and MFG animation. Also measure and search functions are available.
- Viewer (Free)
FJVPS Harness supports verification of flexible bodies such as cables and wire harnesses that were impossible with conventional digital mockups.
More realistic verification such as presence of interference according to the movement of the moving part is possible.
- Assembly Process Viewer (Free)
This module is provided for the viewing of VPS assembly information (assembly blocks, animations, and 3D models) on mobile device.
(iOS, Android)
manual download for iOS: English Japanese
for Android: English Japanese
| FJVPS Standard (DMU+MFG set) | FJVPS MFG (Assemblability verification) | FJVPS DMU (Digital Mockup) | FJVPS Harness | FJVPS Assembly Animation | FJVPS Document Interface | FJVPS Viewer | FJVPS Assembly Process Viewer | |
|---|---|---|---|---|---|---|---|---|
| Display 3D-model shape | ||||||||
| Show MFG flow, MFG animation playback | ||||||||
| Measurement, Cross section | ||||||||
| Create / review harness | ||||||||
| Add annotations | ||||||||
| Edit assembling flow | ||||||||
| Assembly/disassembly animation creation | ||||||||
| Detecting collisions in animation | ||||||||
| Output flow data, Output snap shots | ||||||||
| Interference/clearance check | ||||||||
| Mechanism setting | ||||||||
| Human, Tools | ||||||||
| Design review | ||||||||
| Engineering change | ||||||||
| Man-hour estimation | ||||||||
| Assemblability evaluation | ||||||||
| Process split, Resource assignment | ||||||||
| Touch panel operations |
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