Motion Analysis Software
OTRS.10
Time-motion analysis software with video functions that supports to enable production and manufacturing sites to shorten work times, reduce labour, and costs
OTRS.10 enables to:
- by analysing videos of actual work process, unreasonableness, waste, and inconsistency can be eliminated, tasks standardized, and such work improvements can lead to reduced costs and uniform quality;
- prepare work instruction manual, education, and training materials, or can be used as a tool to transfer technical skills;
- leverages industrial engineering and lean manufacturing principles to help your company achieve world-class performance (the latest version of OTRS10)
OTRS is available as the PC-based OTRS10 software and as iPhone and iPad app Mobile OTRS.
OTRS Implementation Flow
Benefits
Over 6000 users in more than 20 countries
OTRS has a large number of customers worldwide in various industries especially in manufacturing and construction.
Simple and intuitive interface
Our video analysis tools are easy to understand and can be used by anyone through the intuitive user interface.
Feature-rich solution for various challenges
Have easy access to a variety of features to support your Kaizen, available at the click of a button.
Maintenance and support
Free support provided for the initial year including help desk and maintenance support site exclusively for OTRS customers
Multilingual support
Have easy access to a variety of features to support your Kaizen, available at the click of a button.
What problems OTRS.10 solve?
01. How can we
optimize the productivity
at our workplace?
We want to increase the efficiency and productivity at our workplace but we're not sure where to begin.
02. How can we
achieve efficiency
from analyzing
our work patterns?
We do time study though the measuring method depends on workers. Consuming lots of time, the collected data is fluctuated and does not produce a desired effect.
Solution: Simple video capturing allow easy access for your workers to achieve the best possible efficiency
Videos in OTRS can be easily shared and viewed by workers so they can discover where impractical, unimportant and irregular work patterns occur.
With access to examples of ideal work patterns and the ability to see how different work patterns affect time management, OTRS can lead to a substantial difference in worker productivity.
03. How can we pass
on skills and train
our workers to become
multi-skilled?
Passing on useful skills to workers, training newcomers and workers from overseas, and creating multi-skilled workers in an efficient manner is much more difficult than we thought.
Areas of improvement
Automotive Manufacturer
“We previously measured all our work with a stopwatch but we would have to repeat the process many times to work out a correct measurement to analyze. With OTRS and its easy-to-use interface*, we can speed-up footage and also look at it frame-by-frame, making analysis of videos from our workplace a simple and speedy process.“
*The OTRS10 interface is a registered design.
Construction Materials Manufacturer
“Using OTRS and its ability to create simulations of our work processes from videos*, we were able to find ways to improve our work patterns to complete tasks more smoothly and without creating bottlenecks. Through use of the simulation tool that allows us to see how we can rearrange our operations, we even managed to find a new way to approach how we completed tasks. This drastically increasing the amount of work we could complete in one day.”
*OTRS10 is capable of creating simulations linked with video analysis.
Electronics Manufacturer
“We have mainly conducted OJT*(1) with our staff before they begin working at the assembly line, but with OTRS to help train our staff, we can now record and analyze new workers’ actions and use these videos to directly compare our new workers with our experienced workers*(2). It has drastically reduced the amount of time needed to effectively train staff.”
*(1) OJT refers to ‘on-the-job training’ where employees receive education and training through completing work at their actual job site.
*(2) OTRS10 has a rating function that can simulate changes made when playing back videos.
Capabilities
Video Analysis and Playback
Analyze the operation simply at the click of the button
With a user interface specifically designed for video analysis, closely analyze detailed motions by simply using your mouse. Cycle analysis is also available to make it easier than ever to discover any variations that appear in your work.
Comparative Playback
Eliminate waste by comparing two videos
Through comparison of two videos such a video that has been properly analyzed with a video from your current workplace, watch both and easily verify and correct any issues. Along with general playback features, OTRS also allows for reverse playback, frame-by-frame playback and more to help eliminate patterns that are not efficient or are problematic
Rearrangement
Freely rearrange elements and explore the best procedure
It is possible to freely rearrange sections of videos beyond their cycles into up to 5 different types of analytical data. It is even possible to export a single video file to use as analytical data after you have rearranged the parts of a video to your liking. This also makes it possible to select the cycles within a video that exhibit a less favorable performance in comparison with a cycle exhibiting an ideal performance
Work Composition
Simply combine analysis results and output composed reports
Put to use the results from your analyzed videos to create highly effective work composition simulations. With the rating function, you can easily allow your experienced workers to rate the performance of other members to create a workplace where all workers will produce time-efficient, effective results. It is also possible to create a table to display the results of the simulation based on different combinations.
Customizable Reports
Easily output results in your customized report.
Use the contents that has been analyzed through OTRS to create an Excel® document in the layout of your choice. This can be used to create documents to improve work standards or to create manuals and guides for workers to follow. Take a step towards better quality control and the 5S method.
Video Manuals
One click to create video manual from the analysis results.
Analysis results can be shared as a video manual through PowerPoint®. Narrations can also be added, creating content that is more effective and efficient in explaining processes to new workers or foreigner workers. It is also the perfect tool to successfully share skills and create multi-skilled workers.
Why Fujitsu?
Fujitsu is a manufacturer that designs and manufactures products on its own, including supercomputers, servers, telecommunications equipment, and mobile devices. Based on its experience in manufacturing, Fujitsu provides PLM package software solutions:
- 3D Design/ Modeling
- Virtual Assembly and Process Simulation
- 3D Visualization in VR
- Optimizing and Designing Production Lines
- Motion Analysis Software
Based on 30 years of experience in the industry, Fujitsu provides package software that caters to customers’ needs.
By developing its own package software, Fujitsu maintains high product quality to meet customers’ needs.
Fujitsu is capable of providing customers with a full range of services, including hardware (e.g., PCs and servers) as well as networks, telecommunications equipment, and software.
As an SI vendor, Fujitsu has helped many customers construct business operation systems for many years.
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